Harness Maker

Connector Types:

.	.	.	.	Contact rating		.
Series	Type	Pitch	No. of contacts	Amps	Volts	Wire Guage
SUR	Wire to board, IDC, Disconnectable	0.8mm (.0315")	2,4,8,14-17,20	0.5	30V AC/DC	#32 AWG
SR		1.0mm (.039")	2-14	0.7	50V AC/DC	#30 AWG
SSR		1.0mm (.039")	2-6, 8-14	0.5		#32 AWG
ZR		1.5mm (.059")	2-13	0.7		#28 AWG or #30 AWG
KR		2.0mm (.079")	2-16	1.0	100V AC/DC	#26 AWG or #28 AWG
DA	Wire to board, IDC, Board-In		2-15	1.0		#28 AWG
DS	Wire to board, IDC, Board-In		2-15	0.7		#28 AWG
NR	Wire to board, IDC, Disconnectable	2.5mm (.098")	2-10, 12, 13	2.0	250V AC/DC	#24 AWG

Standard Wire Colors & Configurations:

SUR Type: Wire to Board, IDC, Disconnectable Pitch: 0.8 mm (.315") No. of Contacts: 2,4,8,14-17,20 Contact Rating: 0.5A / 30V All wires WHITE Single ended blunt cut Double ended Pin #1 to Pin #1 or Pin #1 to "N"	SR Type: Wire to Board, IDC, Disconnectable Pitch: 1.0 mm (.039") No. of Contacts: 2-14 Contact Rating: 0.7A / 50V 1st lead RED or GRN, all others BLK Single or Double Ended Pin #1 to Pin #1 or Pin #1 to "N"	SSR Type: Wire to Board, IDC, Disconnectable Pitch: 1.0 mm (.039") No. of Contacts: 2-6, 8-14 Contact Rating: 0.5A / 50V 1st lead YEL, all others BLU Single or Double Ended Pin #1 to "N" only


ZR Type: Wire to Board, IDC, Disconnectable Pitch: 1.5 mm (.059") No. of Contacts: 2-13 Contact Rating: 0.7A / 50V #28 AWG 1st lead WHITE, all others GRAY Single or Double Ended Pin #1 to Pin #1 or Pin #1 to "N"	KR Type: Wire to board, IDC, Disconnectable Pitch: 2.0mm (.079") No. of Contacts: 2-16 Contact rating: 1.0A / 100V #28 AWG 1st lead BLACK, all others WHITE #26 AWG 1st lead WHITE, all others BLUE Single or Double Ended Pin #1 to Pin #1 or Pin #1 to "N"	DS Type: Wire to board, IDC, Board-In Pitch: 2.0mm (.079") No. of Contacts: 2-15 Contact rating: 0.7A / 100V #28 AWG 1st lead BLACK, all others WHITE Single or Double Ended Pin #1 to "N" only


KR to DA KR Type: Wire to board, IDC, Disconnectable DA Type: Wire to board, IDC, Board-In Pitch: 2.0mm (.079") No. of Contacts: 2-15 Contact rating: 1.0A / 100V #28 AWG 1st lead BLACK, all others WHITE Double Ended Pin #1 to "N" only	KR to DS KR Type: Wire to board, IDC, Disconnectable DS Type: Wire to board, IDC, Board-In Pitch: 2.0mm (.079") No. of Contacts: 2-15 KR Contact rating: 1.0A / 100V DS Contact rating: 0.7A / 100V #28 AWG 1st lead BLACK, all others WHITE Double Ended Pin #1 to "N" only	NR Type: Wire to board, IDC, Disconnectable Pitch: 2.5mm (.098") No. of Contacts: 2-10,12,13 Contact rating: 2.0A / 250V All wires YELLOW Single or Double Ended Pin #1 to "N" only

Specifying The Harness:

1. Select Connector Type: (Note: If ZR or KR , select wire size )

2. Select Total Pin Contacts:
(Note: See above under Standard Wire Colors & Configurations section for applicable number of contacts per connector type.)

3. Select Connector Ends:
(Note: Double Connector End harnesses require same connector at each end. ie, SR to SR except where specified under the Standard Wire Colors & Configurations section ie, KR to DA or KR to DS)

4. If Double Ended, Select:

5. Select Lead Colors:
(Note: If SR with Standard Lead Colors, select first lead color: )

6. *Custom Lead Colors (Note: Custom Lead Color harnesses require high volume orders)

Select which colors are to apply for each lead in the following chart
(Note: Do not enter a lead color for skipped, no lead, pin locations)

Please select only one color per lead

Connector

BLK

BRN

RED

ORG

YEL

GRN

BLU

VIO

GRY

WHT

Stripped Lead

Connector

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STRIP:

(NOTE: Please fill in only one length dimension. Either B, C, D or E)

A. Strip length:
(NOTE: Please fill in only one length dimension. Either B, C, D or E)
B. Single ended length - from connector to wire end:
(Note: minimum 42mm (1.65") to maximum 1297mm (51.06"))
C. Single ended length - total length of assembly:
(Note: minimum 46mm (1.81") to maximum 1300mm (51.18"))
D. Double ended length - length between connectors:
(Note: minimum 36mm (1.42") to maximum 1294mm (50.94"))
E. Double ended length - total length of assembly:
(Note: minimum 42mm (1.65") to maximum 1300mm (51.18"))
Enter a tolerance for the assembly length +/-:
(Note: A default of +/- 3mm (.118") will be used if no tolerance is provided)

7. Harness dimensions entered as:

Request For Quotation Form:

(Fields in blue are required.)

Name:
Title:
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Country:
Province:
Telephone:
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Samples Required:	Qty: Required by: M D Y
Quotation Required By:	M D Y
Production To Begin:	M D Y
Production Quantities:	Year 1: Year 2: Year 3:
Comments:
If it's necessary that you send attachments or other information, please send us a separate E-MAIL... OR print & fax this filled out form and any attachments to (847) 473-5107.